TPM³ Level 3 – Dual Choke Manifold
Product Overview
The TPM³ Level 3 – Dual Choke Manifold is an advanced MPD choke control system engineered for high-performance managed pressure drilling operations requiring enhanced automation, redundancy, and real-time data integration. Built on Frontier International’s proven MPD platform, the system combines fully redundant electric chokes, integrated flow measurement, and advanced PLC-based control architecture in a scalable land drilling solution.
Key Features
- Fully redundant dual electric MPD chokes for uninterrupted operation
- Advanced PLC-based control and data acquisition system
- Integrated Coriolis flow measurement with real-time monitoring
- PLC-level WITS communication for rig-wide data integration
- SBP pressure sensor voting with redundant sensor configuration
- High-speed modulating stepper motor actuator technology
- Integrated non-mechanical position indication
- No position calibration or homing sequence required
- Over-torque protection with automatic restart capability
- Local electronic override switch and manual handwheel with safety release clutch
Applications & Drilling Scenarios
- Advanced MPD drilling programs requiring enhanced automation
- Complex land drilling operations with continuous pressure management requirements
- Operations requiring high system reliability and redundancy
- Wells with demanding integration and real-time data acquisition requirements
- Projects requiring scalable MPD infrastructure for evolving drilling programs
Advantages
- Enhanced operational reliability through fully redundant choke architecture
- Improved pressure monitoring reliability with redundant SBP sensor voting
- Reduced installation complexity with compact integrated design
- Low-voltage operation with minimal power consumption
- No software licensing fees or calibration requirements
- Integrated non-mechanical position indication improves operational efficiency
- Easy integration with existing rig systems and control infrastructure
- Rig-operated system minimizes specialized personnel requirements
Compatibility
Designed for integration with existing rig control systems, EDR platforms, PLC-based architectures, and advanced MPD automation environments through PLC-level WITS communication and scalable control interfaces.
Technical Specifications
Operational Parameters
| Parameter | Specification |
|---|---|
| Rated Test Pressure | 5,000 psi |
| Coriolis Meter Flow Range | 0–3,000 GPM |
| Coriolis Meter Accuracy | 0.25% of reading |
| Operating Voltage Options | 110V/60Hz, 220V/50Hz, 220V/60Hz |
| Full Load Power Consumption | 10 W |
| Positioning | High-speed linear modulation |
Mechanical Specifications
| Feature | Specification |
|---|---|
| Choke Trim Size | 3 in. |
| Manifold Connections | 4 1/16 in. 5K API RTJ |
| Actuator Design | Proprietary integrated actuator/drive controller |
| Motor Type | Fully modulating stepper motor |
| Position Indicator | Integrated non-mechanical |
Survivability
| Property | Value |
|---|---|
| Hazardous Area Classification | Class 1, Division 1 |
| Service Standard | PSL2, PR-1, DD P+U, NACE MR-0175 Sour Service |
| API Compliance | API 6A, API 16C |
| Protection Features | Over-torque protection with automatic restart |
| Override Systems | Electronic override and manual handwheel |
Contact
Frontier International LLC
Houston
Phone:
+1-832-912-5929Fax:
+1-832-912-5929Email:
frontier@fr-intl.com